Skip to main content
verifiedAIS-156 | UN38.3 | CE | IEC 62619 | 12-market export certification system
EN
TIANQIULi-ion Export
Called e loader in India, cargo tricycle everywhere else — one platform, two names60V / 72V LiFePO4150–250A continuous · 3C peak95–125 Wh/km heavy dutyAIS-156 Phase 2 factory supply

e loader battery:the India cargo 3 wheeler and box-body platform

In India a load-carrying three-wheeler is not called a cargo tricycle — it is an e loader, also written loader or loader rickshaw, and further split by body style into porter, box-body and flatbed variants. It is the workhorse of Indian city distribution, wholesale markets and construction short-haul, and one of the heaviest duty cycles in the whole electric three-wheeler world. This page explains what an e loader is, the configuration bands by payload and body style, what loaded climbing and stop-start duty demand of a pack, and how India market access works.

electric_rickshaw
Vehicle classCargo / box three-wheeler
bolt
Continuous discharge150 – 250A
trending_up
Peak discharge3C short-term climb
battery_charging_full
Heavy-duty capacity72V 160 – 200Ah
route
Heavy-duty consumption95 – 125 Wh/km
verified
India market accessAIS-156 Phase 2

verifiedFigures are typical values at 25°C under standard conditions; the signed sheet shipped with your container governs.

Cargo three-wheeler loader carrying industrial boxes on a city route
trending_upHeavy box-body moduleVT-72180-CARGO-PRO
sciencePlatform data reused from the engineering dataset

What an e loader duty cycle actually demands

The gating requirement on a cargo three-wheeler is not capacity but whether the pack can deliver high current continuously. These are platform-level figures, consistent with the site 72V platform page and range guide.

bolt150 – 250AContinuous dischargePlatform rating · peak 3C for short climbs
autorenew3,500 cyclesCycle life1C charge/discharge to ≥80% SOH
route95 – 125 Wh/kmHeavy cargo consumptionAt 800–1000kg rated payload, 35°C basis
shieldIP67Enclosure ratingSteel case · potted BMS bay · −20°C to 65°C

Specification notice:The figures above are engineering reference values. They may differ with production batch, configuration and actual duty cycle, and the percentages for life, efficiency, availability and coverage are engineering estimates and bench references. Contact us for the detailed specification sheet.

Cargo three-wheeler loader carrying industrial boxes on a last-mile delivery route
help_centerWhat exactly is an e loader

What an e loader is, and how the Indian name maps to the export name

The same chassis is called three different things across India, South-East Asia and Africa, which is why quotations and specifications so often fail to line up. Align the terminology first; the configuration table only means something after that.

e loader is the Indian name for a cargo three-wheeler, the equivalent of cargo tricycle or cargo three-wheeler elsewhere, and a completely separate product line from the passenger e-rickshaw: an e-rickshaw carries people, an e loader carries goods. Indian operators subdivide it further by body style — porter (open cargo deck, tip-side, used for quick unloading in wholesale markets), loader rickshaw (covered cab with a rear box, the standard last-mile delivery shape), box-body (fixed enclosed box for food, pharma and courier work), and the flatbed tipper common on construction sites.
Chinese suppliers almost all build for the words “cargo tricycle”, so the local term e loader is left unserved. This page treats both as one vehicle platform but keeps the configuration bands tied to Indian payloads and body styles.

  • Not an e-rickshaw: a passenger three-wheeler carries four to five people at roughly 55–68 Wh/km; an e loader carries freight at 95–125 Wh/km, roughly double, so the pack must be specified as motive grade.
  • Porter: open deck and a high centre of gravity, so pull-away and potholes produce sharp shock loads — steel enclosure and vibration-proof fixing matter more than raw capacity.
  • Loader rickshaw and box-body: a fixed box adds frontal area and the daily trip count is higher, so continuous discharge capability and capacity both have to be right.
  • For international buyers: quoting an e loader is enough — state the payload and the body style and we configure it on the cargo tricycle platform without the terminology getting in the way.
scale800 – 1,000 kgHeavy-duty rated payload
route95 – 125 Wh/kmHeavy-duty consumption
fact_checkFour things to confirm before requesting a quote
  • Body style: porter open deck, covered loader rickshaw, fixed box, or flatbed tipper
  • Rated payload and the overload ceiling actually used in service, which in India routinely exceeds the plate
  • Trips per day and the round-trip distance per trip, so capacity is derived rather than guessed large
  • Existing motor rating and controller current limit, which set the continuous and transient discharge requirement
tunePayload × body-style configuration matrix

e loader configuration bands by payload and body style

A light delivery loader and a heavy box-body loader do not take the same pack. Four bands below cover the common Indian body styles with voltage platform, capacity, continuous and transient discharge demand, loaded range and matching pack model.

Consumption basis 95–125 Wh/km, taken from the site capacity and range guide
Payload band and common e loader bodyRecommended voltage platformRecommended capacity (Ah)Continuous / transient dischargeConsumption basisLoaded target rangeMatching pack model
≤ 500 kg · light delivery (small box loader)60V (16S)60Ah / 80Ah60A continuous / 100A transientBelow heavy duty · estimated per vehicle65 – 80 kmCustom to the chassis battery bay
500 – 800 kg · medium load (porter open deck)60V / 72V105Ah80A continuous / 160A transientBelow heavy duty · estimated per vehicle70 – 95 kmCustom to the chassis battery bay
800 – 1,000 kg · heavy (fixed box loader rickshaw)72V (24S)160Ah / 180Ah100A continuous / 200A transient95 – 125 Wh/km90 – 110 kmVT-72180-CARGO-PRO
1,000 – 1,500 kg · overloaded short-haul (flatbed aggregate)72V (24S) armoured160Ah / 200Ah120A continuous / 250A transient (10s)95 – 125 Wh/km, higher when overloaded60 – 85 kmVT-72200-CARGO-MAX

Range is converted at typical full load, 35°C ambient and paved to lightly unpaved surfaces. The two lighter bands run below the heavy-duty basis and are estimated per vehicle — they are not quoting 95–125 Wh/km. Payload, gradient, tyre pressure and driving style all move the result; the signed quotation governs.

Specification notice:The figures above are engineering reference values. They may differ with production batch, configuration and actual duty cycle, and the percentages for life, efficiency, availability and coverage are engineering estimates and bench references. Contact us for the detailed specification sheet.

Heavy cargo three-wheeler climbing with a full load of bricks
terrainLoaded climbing and stop-start duty

Loaded climbing and frequent stops: where an e loader really hurts a pack

The typical Indian cargo three-wheeler duty is short trips, heavy loads, constant stop-start and a low average speed. That combination asks far more of continuous discharge and transient over-current capability than the same voltage on a two-wheeler.

The highest current in the whole driving cycle appears in the first second or two of a loaded pull-away — and a gradient then asks that current to be sustained rather than momentary. The platform rating is 150–250A continuous with 3C peak for short climbs, and both conditions have to be met together: satisfy the transient only and the vehicle feels weak off the line, satisfy the continuous only and it cuts out mid-climb.

150–250A continuous3C peak short climb6–10 loaded trips/day−20°C ~ 65°C
  • Pull-away transient: the controller draws to its current limit, and a loaded start on the flat is electrically the same event as a start on a 15° ramp. Too much terminal voltage sag trips under-voltage protection immediately.
  • Sustained climb: low-speed high-torque operation raises polarisation and temperature together, which is the main reason loaded range falls and protection triggers — see uphill cut-off and BMS current limit diagnosis.
  • Stop-start frequency: six to ten loaded trips a day in wholesale and construction work keeps the BMS near its over-current decision boundary, where a multi-stage stepped algorithm is far less likely to latch than a single static threshold.
  • Heat on top of load: Indian summer surface temperatures plus an enclosed battery bay accumulate heat. The platform window is −20°C to 65°C with thermal derating at the top end, so the configuration needs headroom.
verified_userIndia market access

India market access and export documentation

India is one of the clearest markets on battery approval for three-wheelers, and the pack and the vehicle are covered at different levels. Aligning that list before pricing saves an entire rework cycle.

shield

India approval: AIS-156 Phase 2

Batteries for the Indian three-wheeler market are delivered against AIS-156 Phase 2, with the corresponding test and compliance documents shipped alongside. Vehicle-type-approval requirements at the completed-vehicle level are confirmed by the OEM or integrator under the regulations in force.

local_shipping

Transport: UN38.3, MSDS and packing certificate

Lithium packs are Class 9 dangerous goods. Every shipment carries a UN38.3 test summary, MSDS and dangerous-goods packing certificate, shipped FCL or LCL, with state of charge held inside the compliant window before departure.

description

Terms and documents

Quotations are issued on EXW / FOB / CIF terms, with a Form E certificate of origin where the destination requires it. Nearest loading ports are Shenzhen Yantian / Shekou and Guangzhou Nansha; a 20GP takes about 180 packs and a 40HQ more than 320.

helpe loader battery FAQ

e loader battery questions, answered

Procurement and engineering questions from Indian vehicle builders, assembly plants and fleet operators.

What exactly is an e loader — is it the same as a cargo tricycle?expand_more
e loader is the Indian name for a cargo three-wheeler; the internationally used term is cargo tricycle. It is one vehicle platform, subdivided in India by body style into porter, loader rickshaw, fixed box-body and construction flatbed tipper. It is a different product line from the passenger e-rickshaw: one carries goods, the other carries people, and they are specified on different battery bases.
What size battery should an e loader have?expand_more
Size by payload band, not by picking the largest number. Light delivery work is covered by 60V 60–80Ah; a medium-load porter by 60V / 72V 105Ah; a fixed box-body at the rated 800–1000kg by 72V 160–180Ah such as VT-72180-CARGO-PRO for 90–110km loaded; and construction short-haul by an armoured 72V 160–200Ah pack. Send the motor rating, controller current limit and daily distance and we will fix the band.
Does it have enough power for a loaded climb, or will it cut out mid-slope?expand_more
That is decided by continuous and transient discharge capability, not by capacity. The platform rating is 150–250A continuous with 3C peak for short climbs. A mid-slope cut-out is usually not an empty pack but a single static over-current threshold latching on the climb current. We use a multi-stage stepped over-current algorithm that allows 1.5x for 60 seconds and a 2.5x surge for 10 seconds, combined with voltage-sag control under high current, so a loaded climb does not trip.
How many trips can one pack cover before recharging or swapping?expand_more
Multiply the round-trip distance by the trip count, then divide by the consumption basis. Heavy duty at 800–1000kg runs at 95–125 Wh/km, so a 72V 180Ah pack (about 13.82kWh) covers 90–110km — enough for the six-to-ten loaded trips a day common in Indian city distribution. Beyond 110km a day, or where the route includes long gradients, size with about 20% margin over the daily distance or move to a twin-pack parallel setup.
What does an e loader 3 wheeler battery cost?expand_more
Price moves with capacity, cell grade, enclosure form and the document set shipped with the container, so we do not publish a guess range. Send destination port, rated payload, daily distance and motor rating and we will model FOB / CIF pricing for each 60V / 72V band, with container allocation and the shipping document list.
What certification does shipping to India require?expand_more
Batteries for India are delivered against AIS-156 Phase 2, with the matching test and compliance documents shipped alongside; transport additionally requires a UN38.3 test summary, MSDS and a dangerous-goods packing certificate (Class 9). Completed-vehicle requirements are confirmed by the OEM or integrator under the regulations in force, and we supply the battery-side technical file to support that.
Can an existing petrol loader be converted to electric?expand_more
Yes, and it is one of the mainstream routes in India. A conversion turns on four checks: motor and controller selection; battery bay clearance where the tank and driveline used to sit, which must accept a 24S pack; instrument cluster and DC-DC voltage compatibility; and whether the frame can carry the weight of a steel-shell module. Send chassis opening dimensions or a 3D STEP model and we issue a shell design render with cable exit direction and mounting ear holes within five working days.
How many years does one pack last, and how many lead-acid sets does it replace?expand_more
The warranty basis is 5 years / 3,500 cycles at 1C to ≥80% SOH. At equal nameplate capacity, a lead-acid 72V 150Ah pack weighs about 240kg, delivers only 50–60% of its label and cycles 300–500 times; a lithium 72V 150Ah pack weighs about 81kg and is recommended at 88–90% DoD. The direct gains are roughly 160kg less weight, no midday top-up, and about 7–10 times the cycle life. Sustained high-rate discharge in heavy duty accelerates fade, so real cycle count lands below the 1C bench basis.
request_quotee loader battery quotation

Get an e loader quotation against your payload and body style

Send the destination port, body style, rated payload, daily distance and motor rating. We will model FOB / CIF pricing for each 60V / 72V band and attach the India market access and shipping document list.

  • Selection advice and pricing within 24 hours on working days
  • Pilot packs available to prove loaded climbing and range before committing to a container
  • Chassis dimensions, 3D models and procurement plans stay confidential; NDA available first
callDirect / WhatsApp: +86 13922702227
location_onEBattery Office, Room 310I, Huilange BLDG, No. 273, Huangpu Blvd W, Tianhe District, Guangzhou 510620, Guangdong, China
scheduleSelection and pricing reply within 24 hoursshieldIndia-market packs delivered against AIS-156 Phase 2descriptionUN38.3 / MSDS / packing certificate with every container

Specification notice:The figures above are engineering reference values. They may differ with production batch, configuration and actual duty cycle, and the percentages for life, efficiency, availability and coverage are engineering estimates and bench references. Contact us for the detailed specification sheet.

lockProtected by NDA

Chassis dimensions, motor data and operating figures you submit stay strictly confidential. A mutual NDA can be signed first.